Enclosure sealing & pressure management

Sealing every opening in a sealed enclosure.

Cable glands for the cable entry. ePTFE vent plugs for the breathing port. Spring-loaded relief valves for the pressure spike. Every hole through the wall of a sealed cabinet needs one of the three — and we engineer, specify and verify all of them, built to your drawing when a catalogue part will not do.

Cable glands — PG / M / NPT / G ePTFE venting · IP68 Anti-icing relief valve
Heat-staking presses used to bond the membrane stack into the vent housing Production floor
Heat-staking & insert bonding
Vibratory bowl feeding and a servo press seating inserts to depth Automation
Vibratory feeding & servo press seating
Airflow and water-entry verification carried out before packing Quality gate
Airflow & water-entry verification
Cross-section of a screw-in waterproof vent valve with ePTFE membrane and failure indicator Product
Screw-in vent plug — ePTFE membrane
M5–M20
Thread & snap-in range
ePTFE
Membrane technology
V-0
Housing flame rating
24h
Engineering response

Engineering-first, not catalogue-first

Every project starts from your enclosure: internal volume, pressure delta, temperature swing and cleaning process. We size the vent, then the valve.

Membrane processing under our control

Membrane lamination, bonding and sealing are specified to our own process sheet and checked against it, so airflow and water-entry performance stay repeatable lot to lot.

Sample in days, not months

Standard parts ship from stock; modified and fully custom vents are quoted with a firm tooling cost and sample date before you commit.

Documented, verifiable data

Airflow, water entry pressure and cycle results are reported per lot. If a figure is not verified yet, we say so instead of printing a rounded number.

01 — The enclosure wall

A sealed cabinet has four kinds of opening. We cover all four.

Everything a cabinet needs from the outside world has to cross its wall — power, signal, air and pressure. Every crossing is an opening, and every opening is a place where the IP rating can be lost.

01

Cable entry

Where power and signal cables cross the wall. The seal is made in three places at once — on the cable sheath, on the enclosure entry face, and at the locknut.

Cable glands Open
02

Breathing port

A sealed box still has to breathe. A laminated ePTFE membrane equalises pressure without passing liquid water, keeping the door gasket inside its compression range.

Vent plugs Open
03

Pressure relief

A fast pressure rise — thermal event, arc, rapid power cycling — will not pass a membrane quickly enough. A spring-loaded valve opens at a defined pressure and reseats.

Relief valves Open
04

Spare openings

Knockouts and pre-drilled entries that ship unused still have to be closed. Give us the thread and quantity in the same enquiry and we will quote the sealing plug alongside.

On request Ask

Sizing a gland is not a catalogue lookup either — the clamping range has to match your cable outside diameter, and the thread has to match the hole. M, PG, G and NPT threads are not interchangeable. Send us the cable OD and the tapped hole and we will pick the part.

02 — Product range

Parts on the shelf today.
Parts built to your drawing tomorrow.

The catalogue below is live — every part shown is one we can quote and ship. Cable glands, vent plugs and relief valves are added as stock and development projects come in. If nothing here fits, send the drawing and we will quote it to your print.

Specifications are configuration-dependent — membrane grade, thread and seal are selected per application. Ask for a verified datasheet for your part number.

Active R&D programme

A vent that tells you it has failed.

A blocked or wetted membrane looks identical to a healthy one until water is already inside the cabinet. Our current development programme puts the failure on the outside of the enclosure.

  • Concept Visible colour change. A reactive strip sits behind a toughened window in the valve head. Intrusion or saturation shifts the strip from green to amber at a glance, during a routine walk-round.
  • Design intent Field-serviceable insight. Maintenance is scheduled on condition rather than on the calendar — and a failure is documented before it becomes a warranty claim.
  • Status Engineering sample. M20×1.5 body, PC/PA66 V-0 housing, ePTFE membrane. Validation of indicator sensitivity and cycle life is in progress.
  • For partners Design-in conversations welcome. If monitoring the condition of a sealed enclosure is on your roadmap, we will share sample parts and the current test record — including what is still unverified.
Vent plug with failure indicator window

Test records, not a bench

Airflow, water-entry pressure, thermal cycling and salt-spray figures have to exist before a part number is released — from the lot test record or an independent lab, and named on the quotation.

Patent-pending design

Indicator integration and the sealed window joint are the subject of a filed utility model. Details under NDA.

03 — Applications

Where sealed housings have to breathe.

If your enclosure heats, cools, climbs altitude or gets washed, the internal pressure changes. These are the fields we supply most often.

ESS / BESS

Energy Storage Cabinets

Containerised and cabinet storage sees the widest thermal swing of any enclosure. Venting avoids gasket fatigue and door distortion while keeping IP sealing intact.

EV / NEV

EV Battery Packs

Liquid-cooled packs need pressure relief as well as breathing. Spring-loaded relief valves handle fast pressure rises and hold their set point through thermal cycling.

EVSE

Charging Infrastructure

Outdoor chargers take sun, rain, hose-down and rapid thermal cycling in a single day. Vents equalise pressure without letting water past the seal.

Telecom

Outdoor Cabinets & 5G Radios

Pole and roof-mounted equipment cycles between direct sun and night cooling. A vent plug removes seal stress and condensation risk in one part.

PV

Solar & Inverters

Inverter and combiner enclosures are sealed for a 20-year life. Venting keeps the gasket within its compression range for the whole service interval.

Industrial

Automation & Lighting

Wash-down machinery, drive housings, industrial luminaires and sensors — wherever a sealed box is pressure-tested by its own operating temperature.

04 — Who we are

Focused by choice. Accountable for every step.

We came to this from the other side of the drawing: sizing vents for battery packs and cabinets, then investigating why a seal that had passed validation failed eighteen months into service. That investigation is where we started — and it keeps opening into new product lines.

We are focused on one job — sealing a sealed enclosure. Cable entries, breathing ports, pressure-relief points: every hole through the wall is our territory, and the product family grows inside that boundary rather than sideways out of it. Every part is checked against a written specification and inspected on arrival; the membrane lamination, bonding and airflow testing behind our own vent range are specified by us and verified against a written process sheet.

What that buys you in practice: direct access to the engineer who designs your part, a measured test record for the batches you receive, and a straight answer — including "we cannot verify that yet" — when a requirement sits outside what we can prove today.

“If we cannot measure it, we do not print it on a datasheet.”

3+
Material platforms
PA66 and metal vent plugs, 304 / 316 stainless cable glands, plus the membrane and seal options built on top.
100%
Critical steps controlled
Membrane bonding, assembly and test are verified by us before shipment.
2
Product families in R&D
Low-pressure venting with failure indication; anti-icing relief for liquid-cooled packs.
24h
Technical response
Drawing, application or price — answered by an engineer, not a queue.

How we work with a new customer

  • Send a drawing, a photo or just the enclosure volume and temperature range.
  • We return a vented-area calculation and a recommended part, usually within a day.
  • Samples or a first article ship before any tooling money changes hands on modified parts.
  • Tooling, unit price and lead time are quoted as firm figures, itemised, with the mould cost shown separately.
Inside the process

Three stations decide whether a vent holds.

Bonding, insertion and the airflow check. Everything downstream of these three is packaging.

Temperature-controlled heat-staking stations used for insert bonding
01

Heat-staking & insert bonding

The membrane stack is staked into the housing on presses where dwell time and pressure are set per part number — logged against the lot, not set by feel.

Vibratory bowl feeding and servo press seating inserts
02

Automatic insertion & assembly

Bowl feeding and a servo press seat the small inserts to a checked depth. This is the step an operator hand-feeding parts gets wrong first.

Airflow and water-entry verification in a controlled area
03

Airflow & leak verification

Airflow and water-entry pressure are verified before packing. Parts outside the band are quarantined, not reworked into the next batch.

05 — Development roadmap

What is finished, what is running, what comes next.

Vents are safety-adjacent parts. We publish the state of the programme rather than implying everything is in mass production.

Looking for a status you do not see?

Ask us directly and we will send the current test record for that part number, including the items still outstanding.

Ask an engineer
Completed

Core vent plug platform released

PA66, stainless and brass vent plugs from M5 to M20×1.5, with laminated ePTFE membranes and bonded seals. Available now, shipped worldwide with a batch test record.

Completed

Membrane process sheet put in writing

Lamination, bonding and oleophobic treatment are specified on our own process sheet, with airflow and water-entry screening on every lot.

In progress

Failure-indicator vent plug — validation

M20×1.5 housing with colour-change indicator behind a toughened window. Sensitivity, ageing and cycle life are still open items; samples available for design-in evaluation.

In progress

Anti-icing relief valve for liquid-cooled packs

Spring-loaded relief with an anti-icing collar, aimed at NEV battery-pack thermal management where condensate freezing can lock a conventional valve.

Next

Third-party certification package

Independent IP-rating and salt-spray reports for the main part numbers, plus material declarations for automotive customers.

06 — Selection & engineering

Tell us the enclosure. We will size the vent.

Vented area is not a catalogue lookup — it depends on volume, temperature swing, the pressure at which your gasket starts to leak, and the fastest rate of change you can expect. Send us these four numbers and we will do the arithmetic.

Start a technical review
  • EnclosureInternal volume, wall material and thickness, gasket type and compression.
  • EnvironmentOperating temperature range, thermal cycling rate, altitude, wash-down and chemical exposure.
  • PressureMaximum and minimum internal pressure, expected rate of change, and the pressure your seal must hold.
  • ComplianceTarget IP rating, flammability requirements, and any automotive or storage-system standard the part has to sit inside.
  • CommercialAnnual volume, target unit price, packaging and labelling requirements, delivery destination.
07 — Common questions

Straight answers.

The questions buyers ask us before the first order. If yours is not here, write to us — we answer with a number or a test report, not a brochure.

What is your minimum order quantity?
Standard catalogue parts are available from sample quantities so you can validate before committing. Production runs are quoted per part; for custom moulded items we are realistic about the volume needed to amortise a mould, and we will tell you the break-even plainly.
Can you make a vent to our drawing?
Yes — this is most of what we do. Send a 2D or 3D file (STEP, IGES, DWG or PDF). We will confirm manufacturability, propose the membrane grade, quote the mould as a separate line item and give a firm sample date. Your drawing and tooling remain your property.
How is the vented area calculated?
From the enclosure volume, the expected temperature change and the pressure differential your gasket can tolerate, plus the rate of change for fast events. We do this calculation for you; it is the first thing we ask for and it is free.
What documentation comes with the parts?
Dimensional drawing, material and membrane declaration, and the test record for the production lot — airflow, water-entry pressure and visual/AQL inspection. Third-party IP and salt-spray reports are being added to the programme; ask for the current status on your part number.
Do you ship internationally?
Yes. We export by express courier for samples and by air or sea freight for production orders, and we quote Incoterms to suit your forwarder — EXW, FOB, CIF or DDP where practical. Packaging and labelling can follow your own specification.
Next step

Send a drawing. Get an engineer's answer in 24 hours.

Enclosure volume, temperature range and target IP rating are enough to start. No obligation, no scripted sales sequence.