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Cable gland size chart

Two numbers decide whether a gland seals: the outside diameter of the cable, and the thread of the hole it enters. This page gives you both for metric, PG, NPT and G threads — and explains why two glands with the same thread can accept different cables.

Where sizing goes wrong

A thread size is not a cable size.

Most wrong glands are ordered because the cable was described by its cross-section. A 3-core 2.5 mm² cable tells you how much copper is inside it — it tells you nothing about how thick the finished cable is. Depending on the insulation and the jacket, that same 3×2.5 mm² cable can arrive at 9 mm or at 12 mm outside diameter.

The second mistake is assuming one thread size means one cable range. It does not. M20 describes the hole, not the cable. Manufacturers fit different inserts into the same M20 body, so published clamping ranges for M20 run from about 6–12 mm to 7–13 mm depending on the supplier and the variant — and both are correct M20 glands.

So the order is always the same: measure the cable, pick the thread that matches the hole you already have, then check the specific part number against its own datasheet before you cut anything.

Four numbers, two jobs

  • Thread size (M20, PG13.5, NPT½). Describes the hole. Wrong thread and the gland will not go in at all.
  • Clamping range (6–12 mm). Describes the cable. Wrong range and the gland goes in and then leaks.
  • Nominal thread diameter. Sets the clearance hole you drill or punch.
  • Panel thickness. Thin sheet steel needs a locknut or an extended thread — the thread has to reach through the wall.
Reference tables

Four thread families, one page.

Thread diameters follow the published standards. Clamping ranges are typical industry values and do vary by manufacturer and by insert variant.

Read this before you cut metal. The clamping ranges below are common industry figures, not a specification of any one part. Use them to sanity-check a hole or a cable, then confirm against the actual datasheet for the part number you are buying. Where a cable sits on the edge of a range, step up to the next size.

Metric — M

The IEC and European default. Diameter and pitch are written directly: M20×1.5 is a 20 mm nominal diameter on a 1.5 mm pitch.

ThreadCable rangeThread ODHole to cut
M12×1.53 – 6.5 mm12.0 mm12.2 mm
M16×1.54 – 8 mm16.0 mm16.2 mm
M18×1.55 – 10 mm18.0 mm18.2 mm
M20×1.56 – 12 mm20.0 mm20.2 mm
M22×1.510 – 14 mm22.0 mm22.2 mm
M25×1.510 – 14 mm25.0 mm25.2 mm
M32×1.515 – 22 mm32.0 mm32.2 mm
M40×1.518 – 25 mm40.0 mm40.2 mm
M50×1.532 – 38 mm50.0 mm50.2 mm
M63×1.537 – 44 mm63.0 mm63.2 mm

PG — Panzergewinde

A legacy German conduit standard, still widespread on European and imported machinery. The size number is not a diameter — PG13.5 does not mean 13.5 mm of anything. Read the table.

ThreadCable rangeThread ODHole to cut
PG73 – 6.5 mm12.5 mm12.5 mm
PG94 – 8 mm15.2 mm15.2 mm
PG115 – 10 mm18.6 mm18.6 mm
PG13.56 – 12 mm20.4 mm20.4 mm
PG1610 – 14 mm22.5 mm22.5 mm
PG2113 – 18 mm28.3 mm28.3 mm
PG2918 – 25 mm37.0 mm37.0 mm
PG3622 – 32 mm47.0 mm47.0 mm
PG4230 – 38 mm54.0 mm54.0 mm
PG4834 – 44 mm59.3 mm59.3 mm

NPT — National Pipe Taper

The North American tapered standard. Sizes follow nominal pipe size, not measured diameter. Because the thread is tapered it seals on the thread itself — a sealant is required and no face O-ring is used.

ThreadCable rangeThread OD
NPT ¼"3 – 6 mm0.540 in
NPT ⅜"3 – 7 mm0.675 in
NPT ½"6 – 12 mm0.840 in
NPT ¾"13 – 18 mm1.050 in
NPT 1"18 – 25 mm1.315 in
NPT 1¼"22 – 32 mm1.660 in
NPT 1½"30 – 38 mm1.900 in
NPT 2"34 – 44 mm2.375 in

G — BSPP

Parallel pipe thread to ISO 228, common on process, marine and hydraulic-adjacent equipment. It looks close enough to NPT to be confused in an enquiry, and the two do not interchange.

ThreadThread ODSeals on
G ¼"≈ 13.2 mmFace washer
G ⅜"≈ 16.7 mmFace washer
G ½"≈ 21.0 mmFace washer
G ¾"≈ 26.4 mmFace washer
G 1"≈ 33.2 mmFace washer
G 1¼"≈ 41.9 mmFace washer
G 1½"≈ 47.8 mmFace washer
G 2"≈ 59.6 mmFace washer

Clamping ranges for G thread vary widely by body length and insert — send us the entry and the cable and we will match it.

Quick check

Measure it, then check it here.

Enter the outside diameter of your cable and this will show every size in the reference tables that accepts it. It reads the same numbers as the tables above — it is a shortcut, not a second opinion.

mm

Measure the finished cable — jacket included, armour included where present. Do not use the conductor cross-section.

Matching sizes will appear here.

Measuring and cutting

Six things worth doing before the hole saw comes out.

  • Use a caliper, not a tape. A 0.5 mm error is the difference between a seal and a leak path on a small gland.
  • Measure at the entry, not the whole run. Jackets vary along a cable and flatten at bends.
  • Include the armour. An armoured gland clamps outside the armour, so the relevant diameter is the overall one.
  • Sit inside the range, not on its edge. A cable at the very bottom of a range may not compress the insert reliably.
  • Round cable only. Flat or oval cables need a dedicated gland or a reducing seal, not a round one forced over them.
  • Deburr the hole. A sharp edge will chafe through a jacket over a few years of vibration, gland or no gland.
The hole itself

Parallel and tapered entries are cut differently.

Metric, PG and G are parallel threads: the clearance hole sits just above the nominal diameter and the thread is cut into it. NPT is tapered, so it is drilled to a tapping size and then threaded — drilling an NPT entry to the outside diameter will not work.

  • Thin panelsUnder about 2 mm, add a locknut or specify an extended thread so the gland grips through the full wall.
  • Wall thicknessTell us the panel thickness and we will confirm the thread length rather than leaving you to guess.
  • Unused entriesA knockout left open defeats the enclosure. Sealing plugs are ordered in the same thread as the glands.
Common questions

Sizing questions we get asked most.

If your cable sits between two sizes, or your hole is already cut and you are not sure what thread it is, send us a photo of the entry next to a rule. We will identify it from the outside diameter and pitch.

What size gland do I need for a 10 mm cable?
It depends on the thread family, not just the cable. In metric, M20 and M22 usually cover a 10 mm cable; in PG, PG13.5 and PG16 do. Pick the thread from the hole you already have, then confirm 10 mm sits comfortably inside that variant's range — a gland working at the very bottom of its range may not compress the seal reliably.
Cross-section or outside diameter?
Outside diameter, always — jacket included, armour included where the cable is armoured. Cross-section describes the conductors and says nothing about the finished thickness. The same 3-core 2.5 mm² cable can arrive at 9 mm or 12 mm depending on insulation and jacket.
Why do two M20 glands have different clamping ranges?
Because the thread and the seal insert are separate parts. M20 fixes the hole; the insert inside the body fixes the cable. Manufacturers offer standard, wide-range and reducing inserts in the same M20 body, so published ranges vary from roughly 6–12 mm to 7–13 mm depending on supplier and variant. Both are correct M20 glands.
Is M20 the same as PG13.5?
No. Different diameters, different pitches, and neither seals threaded into the other's hole. Their clamping ranges overlap, which is exactly why the two get mixed up in enquiries. Match the thread to the hole, and the range to the cable — two separate checks.
What hole do I cut for an M20?
For a parallel metric thread, a clearance hole slightly above nominal — around 20.2 mm — then tap, or use a locknut on thinner panels. NPT is tapered and has to be drilled to tapping size and threaded; drilling it to the outside diameter will not produce a sealing entry.
Can I use a reducing insert instead of a smaller gland?
Often yes, and it is usually the cheaper answer when the hole is already cut and cannot be changed. A reducing insert lets a larger body grip a smaller cable. Tell us the existing thread and the cable OD and we will quote the insert rather than a new gland.
Next step

Cable OD and thread. That is all we need.

Send those two numbers and we will come back with the size, the material and a part number — or tell you honestly that we do not make it.